Top high density pallet racking manufacturers: Currently, Everunion operates two advanced production bases in Kunshan and Nantong, covering a combined area of more than 40,000 square meters. Our manufacturing center is equipped with state-of-the-art production lines, including automatic punching, rolling mills, CNC machines, welding robots, and Swiss Gema automatic spraying systems, ensuring exceptional production quality. Additionally, we have a dedicated research and development workshop to foster innovation in warehouse management solutions, meeting the evolving needs of both our industry and our customers with enhanced product diversity and intelligence. We have maintained strong partnerships with multiple brands, earning recognition and satisfaction from customers. Join our partner family to enhance product quality and services. See extra information at high density pallet racking.
Eco-Friendly Material Innovations – The transition towards green warehousing has resulted in racking systems made with 85-90% recycled steel sans compromising load capacity. These energy-efficient designs can help improve structural performance while reducing the emission of production by 20-40% as compared to the traditional manufacturing. Solar-powered AS/RS installations are becoming standard in new facilities, with photovoltaic panels integrated directly into rack structures. This innovation provides 30% of a warehouse’s energy needs while maintaining full automation capabilities. Modular rack components allow vertical expansion in urban warehouses where footprint growth isn’t possible, maximizing existing space utilization.
Radio shuttle racking systems are an advanced, semi-automated storage solution designed for high-density warehouses. This radio shuttle pallet racking system uses a motorized shuttle that moves along tracks within the racking structure, efficiently storing and retrieving pallets. Radio shuttles operate on either a FIFO (first-in, first-out) or LIFO (last-in, first-out) basis, providing flexibility for various inventory management needs. Controlled via remote devices, the system reduces manual handling, increasing safety and efficiency. This solution is ideal for industries with high turnover rates or cold storage environments. The radio shuttle system maximizes storage capacity, minimizes aisle space, and enhances operational speed, making it a cutting-edge solution for modern warehouses.
Double deep pallet racking is a high-density storage system that maximizes warehouse capacity by reducing aisle space. This double deep pallet racking system doubling the storage capacity compared to standard selective pallet racks while maintaining a balance between density and accessibility. This system works well for operations with uniform or semi-uniform inventory. It is often paired with specialized forklifts equipped with telescopic forks to access rear pallets. Double-deep racking optimizes space utilization while ensuring reasonable access to goods. Ideal for medium to large warehouses, this system is durable, customizable, and can be configured to suit different pallet sizes and weights. Double-deep racks are widely used in industries such as food and beverage, cold storage, and bulk goods storage.
Double Deep Pallet Racking stands out as a cost-effective solution for companies seeking more storage without relocating. By placing pallets two deep, the system offers nearly double the capacity of single selective racking. It is typically used with batch-lot products where LIFO access works well. Storage efficiency increases due to reduced aisle requirements, making the most of building space. Warehouses using this system often experience improved product flow, as bulk stock stays together instead of being scattered across multiple locations. This improves picking organization and reduces misplacement errors. Safety is improved by having a designated structure rather than stacking pallets on top of one another. With secure beam supports and pallet guides, operators can navigate safely and with confidence. Reduced congestion lowers accident risks and improves forklift maneuverability. For growing warehouses prioritizing capacity and controlled safety, Double Deep Racking provides an adaptable and durable solution. Find extra info at https://www.everunionstorage.com/.